High-end equipment manufacturing industry is one of the seven major fields of strategic emerging industries proposed by the State's “Twelfth Five-Year Planâ€. Recently, at the 2011 China (Jiangsu) High-end Equipment Manufacturing Development Forum held in Xuzhou, Cai Weici, executive vice president of the China Federation of Machinery Industry, gave new insights on how to develop high-end equipment manufacturing and promote the development of the machinery industry.
Cai Weici pointed out that equipment manufacturing industry is an important pillar industry of China's national economy. After years of development, China's equipment manufacturing industry has formed an industrial system with large scale, complete categories, and a certain level of technology. In particular, during the “11th Five-Year Plan†period, following the implementation of the “Several Opinions of the State Council on Accelerating the Rejuvenation of Equipment Manufacturing Industryâ€, the equipment manufacturing industry has made considerable progress, the capability of independent innovation of major technology and equipment has further improved, and the level of technology and market share of some products have jumped. Ranked in the forefront of the world, the international competitiveness has significantly improved. However, it is undeniable that, as a big country in the equipment manufacturing industry, there are still problems such as large industries but not strong, lagging in basic manufacturing, and weak independent innovation capabilities. This situation has inevitably had a negative impact on the recent operation status of China's machinery industry: In the first half of this year, the mechanical industry experienced a deceleration in the growth rate, the main business revenue decreased year-on-year, and the production and sales growth slowed down in the first five months. There is a continuous deficit in foreign trade. This includes both the oversupply of low-end equipment products and high inventory levels, as well as vicious competition in the industry, such as the over-development of industries such as wires and cables, transformers and switches, resulting in excess capacity, and high demand for high-end equipment. The multiplication of imports of machinery products has caused a greater impact on the domestic market. These new developments in the machinery industry mentioned above and the new signals transmitted by the market's internal mechanisms forward-lookingly warn that China must change its development mode during the 12th Five-Year Plan period, and change from a “manufacturing power†to a “manufacturing powerhouse†and must accelerate Industrial transformation and upgrading, enhance the ability of independent innovation, and vigorously develop high-end equipment.
Cai Weici believes that at present, for the machinery industry, the development of high-end equipment is a strategic measure to promote structural adjustment, upgrade and transformation, and implement a scientific concept of development. For enterprises, the development of high-end equipment is to improve the industry's ability to independently develop and reduce the Dependence on imported products, the only way to obtain greater output with less resource consumption. From the development trend of China's machinery industry in recent years, on the one hand, China's heavy industrialization has entered the speed increase phase, and the advantages of new energy industries such as rail transportation construction, aerospace industry, Hehai shipbuilding engineering, offshore petroleum engineering, wind power, etc. The pull effect of high-end equipment manufacturing industry is obvious. On the other hand, one of the guiding ideology of the “Twelfth Five-Year Plan†is to achieve the transformation and upgrading of the national economy, and all industries and industries involved in the development of the national economy must achieve the greatest economy with the least resource consumption. Social benefits, the main means must rely on the high-end production equipment and the modernization of production technology. Therefore, there is reason to believe that during the “12th Five-Year Plan†period, under the guidance of the State’s policy of nurturing high-end equipment manufacturing and encouraging enterprise’s technological progress, the requirements of various industries for equipment must be higher than those of the previous decade: There are more efficient equipment; the second is the requirement for efficient production of green equipment during operation, low loss, less pollution, and environmental friendliness. By then, the high-end equipment market will have a strong demand, and there will be huge room for development. The machinery industry will usher in a new opportunity for development. High-end equipment manufacturing will become an emerging field supporting the continued growth of the machinery industry.
Cai Weici said that high quality and high technology are the main characteristics of high-end equipment. The pursuit of high quality and high technology is the key to getting rid of the low-end image of China's machinery industry, and it is also a lifelong task for all equipment manufacturers to survive and seek development. At present, the main factors restricting the development of China's high-end equipment manufacturing industry are the obvious gap between the technical performance indicators of the products and the world's advanced level. The main manifestations are the degree of automation and intelligence is not high enough to adapt to extreme environments such as ultra-high (low ) The capability of temperature, ultra-high pressure, ultra-high speed, high corrosion, high radiation, and high wear is not strong; second, there is a significant gap between the quality of products and the world's advanced level, which is mainly manifested in the imperfect quality assurance system and the stability of product quality. The reliability is poor. Some products have high technical content but low maturity. They cannot meet user requirements and have poor credibility.
How to develop high-end equipment manufacturing, accelerate the structural adjustment of China's machinery industry, and promote industrial transformation and upgrading? Cai Weici pointed out that we must grasp the following eight key links:
First, we must lay a solid foundation for attacking the high end and break through the technological bottlenecks. The development of high-end equipment manufacturing industry cannot be accomplished overnight. We must make great efforts to improve the level of R&D and system integration of basic technologies, basic materials, and basic components, and strengthen the R&D and industrialization of major technology equipment, break through and master high-end measurement and control systems, and key basic components. The key core technologies of the four bottlenecks, high-grade machine tools, special special-purpose high-quality raw materials, and the improvement of basic processes such as foundry, forging, welding, and heat treatment, such as high-pressure hydraulic billet casting technology, etc.
The second is to attack the high-end must be independent innovation, to achieve the localization of high-end equipment. The development of high-end equipment can not only be satisfied with the development of individual high-end products, but also focus on improving the ability of independent innovation. It is necessary to strengthen the research and development of core key technologies, strengthen the research on basic common technologies of the industry, concentrate on the development and implementation of major scientific and technological breakthroughs, and upgrade the integration and innovation capabilities of major technological equipment. Through independent innovation, we will overcome key technical problems in key areas and master core key technologies.
The third is to attack the high-end must be open and cooperation, use all available resources. Independent innovation is not closed doors, closed doors and innovation. We must make extensive use of all available resources at home and abroad, strengthen the close integration of production, learning and research, strive to introduce advanced foreign technologies, and fully absorb the advanced experience of high-end equipment manufacturing to accelerate the independent innovation of key technologies. At the same time, we must attach importance to the development of industrial innovation alliances and promote the transformation of key technological innovation achievements into industrialization.
The fourth is to attack the high-end must grasp the direction of investment, use their own funds. Increasing the investment structure, promoting upgrading, and development will determine the future and future of the machinery industry. According to statistics, of the total investment in fixed assets that the country’s machinery industry enterprises have used for their own development in recent years, about 90% are self-financing, and the national budget only accounts for less than 0.5%. However, in the process of investment in fixed assets, there are serious problems such as the expansion of expansion and lightening of connotation, the re-processing of light manufacturing R&D experiments, the reorganization of mainframes as a supporting basis, the development of lighter long-term interests before the eyesight, the tendency to follow suit, and the lack of features. Therefore, the use of self-financing funds for the development of high-end equipment and the adjustment of the industry and product mix must be done with caution. After all, the conditions for the development of high-end equipment manufacturing are very demanding, and the risk of blind development is very high. We must, based on our own capabilities, strive to avoid weaknesses and highlight key points.
Fifthly, attacking the high end must speed up the development of modern manufacturing service industry and realize the transition from production-oriented manufacturing to service-oriented manufacturing. The development of modern manufacturing service industry is an important part of accelerating the independent innovation and restructuring of the manufacturing industry. It is also an innovative content of the development of information technology engineering in the equipment manufacturing industry. It is necessary to integrate the informatization methods with the modern enterprise management ideas and methods, and to closely link the production process and the use process of the product, and to extend the service to the front end and the back end of the business chain by means of information technology.
Sixth, attacking the high-end must pay attention to market cultivation and increase application demonstration. In order to develop high-end equipment manufacturing, R&D and production of major technical equipment, enterprises must implement “relying on projectsâ€, that is, to strengthen close contact with key users and organize the implementation of high-end product application demonstration projects. On the one hand, through the provision of product technology application services for enterprises, Services enhance the credibility of products, thereby creating influence, expanding influence, attracting potential markets, digging the market from the depth, and nurturing the market; on the other hand, through the application of model discovery problems, accumulating experience for product improvement and improvement in the future.
Seventh, attacking the high end must enhance the quality of traditional industries and provide strong support for the development of new industries. The essence of high-end equipment manufacturing is the upgrading of traditional industries. Under the strong traction of high-end equipment manufacturing industry, the development direction of traditional machinery industry will be more clear. The development of traditional manufacturing industries not only provides support for the development of high-end equipment manufacturing industry, but also accelerates the growth of the entire industry. Therefore, the development of new industries and the promotion of traditional industries must be co-ordinated and mutually promoted, and both must not be neglected. Whether it is high-end equipment manufacturing or traditional industries, it is necessary to take the utmost to improve the reliability of product quality as the top priority of the company's development.
Eighth, attacking the high-end must innovate the institutional mechanisms to enhance the soft power of the company. Hard power is an objective standard for measuring the size and strength of enterprises. Soft power is the key capability for maximizing the operational efficiency of enterprises through the integration and utilization of hard power. Soft power determines the core competitiveness of enterprises and industries and is indispensable for the development of enterprises. Support elements. Soft power is not only reflected in the company's technical capabilities and management capabilities, but also rely more on the invisible resources of the company's workforce quality, mental outlook and corporate culture to coordinate linkage. Therefore, the development of high-end equipment manufacturing, we must also pay attention to the establishment of a good corporate culture through the reform of institutional mechanisms, and strengthen the construction of soft power.
Cai Weici pointed out that equipment manufacturing industry is an important pillar industry of China's national economy. After years of development, China's equipment manufacturing industry has formed an industrial system with large scale, complete categories, and a certain level of technology. In particular, during the “11th Five-Year Plan†period, following the implementation of the “Several Opinions of the State Council on Accelerating the Rejuvenation of Equipment Manufacturing Industryâ€, the equipment manufacturing industry has made considerable progress, the capability of independent innovation of major technology and equipment has further improved, and the level of technology and market share of some products have jumped. Ranked in the forefront of the world, the international competitiveness has significantly improved. However, it is undeniable that, as a big country in the equipment manufacturing industry, there are still problems such as large industries but not strong, lagging in basic manufacturing, and weak independent innovation capabilities. This situation has inevitably had a negative impact on the recent operation status of China's machinery industry: In the first half of this year, the mechanical industry experienced a deceleration in the growth rate, the main business revenue decreased year-on-year, and the production and sales growth slowed down in the first five months. There is a continuous deficit in foreign trade. This includes both the oversupply of low-end equipment products and high inventory levels, as well as vicious competition in the industry, such as the over-development of industries such as wires and cables, transformers and switches, resulting in excess capacity, and high demand for high-end equipment. The multiplication of imports of machinery products has caused a greater impact on the domestic market. These new developments in the machinery industry mentioned above and the new signals transmitted by the market's internal mechanisms forward-lookingly warn that China must change its development mode during the 12th Five-Year Plan period, and change from a “manufacturing power†to a “manufacturing powerhouse†and must accelerate Industrial transformation and upgrading, enhance the ability of independent innovation, and vigorously develop high-end equipment.
Cai Weici believes that at present, for the machinery industry, the development of high-end equipment is a strategic measure to promote structural adjustment, upgrade and transformation, and implement a scientific concept of development. For enterprises, the development of high-end equipment is to improve the industry's ability to independently develop and reduce the Dependence on imported products, the only way to obtain greater output with less resource consumption. From the development trend of China's machinery industry in recent years, on the one hand, China's heavy industrialization has entered the speed increase phase, and the advantages of new energy industries such as rail transportation construction, aerospace industry, Hehai shipbuilding engineering, offshore petroleum engineering, wind power, etc. The pull effect of high-end equipment manufacturing industry is obvious. On the other hand, one of the guiding ideology of the “Twelfth Five-Year Plan†is to achieve the transformation and upgrading of the national economy, and all industries and industries involved in the development of the national economy must achieve the greatest economy with the least resource consumption. Social benefits, the main means must rely on the high-end production equipment and the modernization of production technology. Therefore, there is reason to believe that during the “12th Five-Year Plan†period, under the guidance of the State’s policy of nurturing high-end equipment manufacturing and encouraging enterprise’s technological progress, the requirements of various industries for equipment must be higher than those of the previous decade: There are more efficient equipment; the second is the requirement for efficient production of green equipment during operation, low loss, less pollution, and environmental friendliness. By then, the high-end equipment market will have a strong demand, and there will be huge room for development. The machinery industry will usher in a new opportunity for development. High-end equipment manufacturing will become an emerging field supporting the continued growth of the machinery industry.
Cai Weici said that high quality and high technology are the main characteristics of high-end equipment. The pursuit of high quality and high technology is the key to getting rid of the low-end image of China's machinery industry, and it is also a lifelong task for all equipment manufacturers to survive and seek development. At present, the main factors restricting the development of China's high-end equipment manufacturing industry are the obvious gap between the technical performance indicators of the products and the world's advanced level. The main manifestations are the degree of automation and intelligence is not high enough to adapt to extreme environments such as ultra-high (low ) The capability of temperature, ultra-high pressure, ultra-high speed, high corrosion, high radiation, and high wear is not strong; second, there is a significant gap between the quality of products and the world's advanced level, which is mainly manifested in the imperfect quality assurance system and the stability of product quality. The reliability is poor. Some products have high technical content but low maturity. They cannot meet user requirements and have poor credibility.
How to develop high-end equipment manufacturing, accelerate the structural adjustment of China's machinery industry, and promote industrial transformation and upgrading? Cai Weici pointed out that we must grasp the following eight key links:
First, we must lay a solid foundation for attacking the high end and break through the technological bottlenecks. The development of high-end equipment manufacturing industry cannot be accomplished overnight. We must make great efforts to improve the level of R&D and system integration of basic technologies, basic materials, and basic components, and strengthen the R&D and industrialization of major technology equipment, break through and master high-end measurement and control systems, and key basic components. The key core technologies of the four bottlenecks, high-grade machine tools, special special-purpose high-quality raw materials, and the improvement of basic processes such as foundry, forging, welding, and heat treatment, such as high-pressure hydraulic billet casting technology, etc.
The second is to attack the high-end must be independent innovation, to achieve the localization of high-end equipment. The development of high-end equipment can not only be satisfied with the development of individual high-end products, but also focus on improving the ability of independent innovation. It is necessary to strengthen the research and development of core key technologies, strengthen the research on basic common technologies of the industry, concentrate on the development and implementation of major scientific and technological breakthroughs, and upgrade the integration and innovation capabilities of major technological equipment. Through independent innovation, we will overcome key technical problems in key areas and master core key technologies.
The third is to attack the high-end must be open and cooperation, use all available resources. Independent innovation is not closed doors, closed doors and innovation. We must make extensive use of all available resources at home and abroad, strengthen the close integration of production, learning and research, strive to introduce advanced foreign technologies, and fully absorb the advanced experience of high-end equipment manufacturing to accelerate the independent innovation of key technologies. At the same time, we must attach importance to the development of industrial innovation alliances and promote the transformation of key technological innovation achievements into industrialization.
The fourth is to attack the high-end must grasp the direction of investment, use their own funds. Increasing the investment structure, promoting upgrading, and development will determine the future and future of the machinery industry. According to statistics, of the total investment in fixed assets that the country’s machinery industry enterprises have used for their own development in recent years, about 90% are self-financing, and the national budget only accounts for less than 0.5%. However, in the process of investment in fixed assets, there are serious problems such as the expansion of expansion and lightening of connotation, the re-processing of light manufacturing R&D experiments, the reorganization of mainframes as a supporting basis, the development of lighter long-term interests before the eyesight, the tendency to follow suit, and the lack of features. Therefore, the use of self-financing funds for the development of high-end equipment and the adjustment of the industry and product mix must be done with caution. After all, the conditions for the development of high-end equipment manufacturing are very demanding, and the risk of blind development is very high. We must, based on our own capabilities, strive to avoid weaknesses and highlight key points.
Fifthly, attacking the high end must speed up the development of modern manufacturing service industry and realize the transition from production-oriented manufacturing to service-oriented manufacturing. The development of modern manufacturing service industry is an important part of accelerating the independent innovation and restructuring of the manufacturing industry. It is also an innovative content of the development of information technology engineering in the equipment manufacturing industry. It is necessary to integrate the informatization methods with the modern enterprise management ideas and methods, and to closely link the production process and the use process of the product, and to extend the service to the front end and the back end of the business chain by means of information technology.
Sixth, attacking the high-end must pay attention to market cultivation and increase application demonstration. In order to develop high-end equipment manufacturing, R&D and production of major technical equipment, enterprises must implement “relying on projectsâ€, that is, to strengthen close contact with key users and organize the implementation of high-end product application demonstration projects. On the one hand, through the provision of product technology application services for enterprises, Services enhance the credibility of products, thereby creating influence, expanding influence, attracting potential markets, digging the market from the depth, and nurturing the market; on the other hand, through the application of model discovery problems, accumulating experience for product improvement and improvement in the future.
Seventh, attacking the high end must enhance the quality of traditional industries and provide strong support for the development of new industries. The essence of high-end equipment manufacturing is the upgrading of traditional industries. Under the strong traction of high-end equipment manufacturing industry, the development direction of traditional machinery industry will be more clear. The development of traditional manufacturing industries not only provides support for the development of high-end equipment manufacturing industry, but also accelerates the growth of the entire industry. Therefore, the development of new industries and the promotion of traditional industries must be co-ordinated and mutually promoted, and both must not be neglected. Whether it is high-end equipment manufacturing or traditional industries, it is necessary to take the utmost to improve the reliability of product quality as the top priority of the company's development.
Eighth, attacking the high-end must innovate the institutional mechanisms to enhance the soft power of the company. Hard power is an objective standard for measuring the size and strength of enterprises. Soft power is the key capability for maximizing the operational efficiency of enterprises through the integration and utilization of hard power. Soft power determines the core competitiveness of enterprises and industries and is indispensable for the development of enterprises. Support elements. Soft power is not only reflected in the company's technical capabilities and management capabilities, but also rely more on the invisible resources of the company's workforce quality, mental outlook and corporate culture to coordinate linkage. Therefore, the development of high-end equipment manufacturing, we must also pay attention to the establishment of a good corporate culture through the reform of institutional mechanisms, and strengthen the construction of soft power.
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