With its strong scientific research strength and high level of forging equipment manufacturing capabilities, the China Heavy Machinery Research Institute is based on the scientific development platform of the State Key Laboratory of Metal Extrusion/Forging and joins hands with Shanghai Heavy Machinery Co., Ltd., Shanghai Jiaotong University, Chongqing University, etc. Multi-skilled experts, through the joint research and development model of production, research and development, combined domestic scientific research forces, independent innovation, successfully developed and manufactured 165MN free forging equipment with complete independent intellectual property rights and international advanced technology, and carefully created a global free forging The "giant baby" of the equipment kingdom will be formally used by Shanghai Heavy Machinery Co., Ltd. in May 2008.
The successful development of this equipment indicates that China's large-scale forging equipment and large-scale forgings have reached the world's advanced level and will enjoy the right to speak in the same industry.
The biggest feature of the 165MN free-forging hydraulic press independently developed by the China Heavy Machinery Research Institute is the adoption of a hydraulic pump direct-drive full-hydraulic system technical solution, which challenges conventional hydraulic presses and builds China's independent innovation products.
The hydraulic press adopts a three-beam, four-column and three-cylinder transmission with full prestressed frame structure. The movable beam adopts four-plane guiding, the working table is up to 5000 mm in width, the press is about 7500 mm inside and the closing height is 8000 mm; the hydraulic system is directly driven by the oil pump. The valve control technology, the system maximum pressure of 35MPa, press stroke control accuracy of ± 1.5mm, the total height of equipment is 24675mm, the height above the ground is 18000mm, the maximum part weight is 360 tons. The press is equipped with auxiliary equipment such as 2500kN/6300kN rail full hydraulic operating machine, ejector and rotary lifter, which greatly improves the degree of automation of the equipment. The electronic control system takes the programmable controller as the main controller, the industrial control computer as the human-machine monitoring interface, and sets up the on-site control network to realize automatic control of the press system, automatic diagnosis, and linkage control with the operating machine.
At the same time, it fully draws on the successful development experience of free-forging hydraulic presses at home and abroad, actively adopts the world’s most advanced technologies and components, and selects materials, smelting, joint casting, processing, heat treatment, and smelting of large-scale castings and forgings according to the actual conditions in China. Lifting, transportation, installation, commissioning and other aspects began to overcome a number of major key technologies, occupying knowledge-intensive, high value-added and high-tech features of the international heavy-duty free forging hydraulic machine equipment research leading technology. Ten national invention patents and utility model patents were obtained during this process.
The 165MN large-scale free-forging hydraulic press is expected to be installed and commissioned in May of this year, and it will enter the trial production stage. At that time, China's free forgings can reach a single maximum production capacity of 600 tons.
The successful development of this equipment indicates that China's large-scale forging equipment and large-scale forgings have reached the world's advanced level and will enjoy the right to speak in the same industry.
The biggest feature of the 165MN free-forging hydraulic press independently developed by the China Heavy Machinery Research Institute is the adoption of a hydraulic pump direct-drive full-hydraulic system technical solution, which challenges conventional hydraulic presses and builds China's independent innovation products.
The hydraulic press adopts a three-beam, four-column and three-cylinder transmission with full prestressed frame structure. The movable beam adopts four-plane guiding, the working table is up to 5000 mm in width, the press is about 7500 mm inside and the closing height is 8000 mm; the hydraulic system is directly driven by the oil pump. The valve control technology, the system maximum pressure of 35MPa, press stroke control accuracy of ± 1.5mm, the total height of equipment is 24675mm, the height above the ground is 18000mm, the maximum part weight is 360 tons. The press is equipped with auxiliary equipment such as 2500kN/6300kN rail full hydraulic operating machine, ejector and rotary lifter, which greatly improves the degree of automation of the equipment. The electronic control system takes the programmable controller as the main controller, the industrial control computer as the human-machine monitoring interface, and sets up the on-site control network to realize automatic control of the press system, automatic diagnosis, and linkage control with the operating machine.
At the same time, it fully draws on the successful development experience of free-forging hydraulic presses at home and abroad, actively adopts the world’s most advanced technologies and components, and selects materials, smelting, joint casting, processing, heat treatment, and smelting of large-scale castings and forgings according to the actual conditions in China. Lifting, transportation, installation, commissioning and other aspects began to overcome a number of major key technologies, occupying knowledge-intensive, high value-added and high-tech features of the international heavy-duty free forging hydraulic machine equipment research leading technology. Ten national invention patents and utility model patents were obtained during this process.
The 165MN large-scale free-forging hydraulic press is expected to be installed and commissioned in May of this year, and it will enter the trial production stage. At that time, China's free forgings can reach a single maximum production capacity of 600 tons.
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